Automation and Controls Engineer
Job Title: Automation and Controls Engineer
Location: Decatur, Illinois, USA
Job Type: Full-Time, Onsite
Domain: Pharmaceuticals / Biotechnology / Clinical Research
Experience Required: 7–15 years
Work Authorization: US Citizen / Green Card Holder / H1B Transfer / TN Visa / OPT EAD
Position Summary:
The Automation and Controls Engineer will play a pivotal role in maintaining, upgrading, and optimizing automated systems and process controls across Rising Pharma's manufacturing facility. You will lead key engineering projects, support compliance with FDA regulations, and collaborate cross-functionally to drive operational excellence and ensure high system reliability.
Key Responsibilities:
Lead engineering design, maintenance, and installation of automated process, facility, and software systems
Troubleshoot and optimize PLCs, SCADA systems, HMIs, and electromechanical equipment (Allen-Bradley essential)
Plan, schedule, and manage control system upgrade projects aligned with FDA and industry compliance
Support validation and metrology teams in equipment qualification per CSV (Computerized System Validation) standards
Ensure documentation aligns with cGMP and regulatory compliance (change controls, CAPA, SOPs, deviations)
Utilize AutoCAD, Windows systems, and BMRAM software for engineering design and diagnostics
Collaborate with all departments to improve automation reliability, reduce downtime, and streamline data collection
Maintain excellent cross-functional communication and complete all documentation to GMP standards **
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Required Qualifications:
Bachelor's Degree in Electrical Engineering, Software Engineering, or related field with equivalent experience
Minimum 7 years of hands-on experience in automation and controls in a pharmaceutical manufacturing setting
Expertise in Allen-Bradley PLCs and HMI/SCADA system programming
Strong knowledge of 21 CFR Part 11 , GAMP 5 , and FDA-compliant automation
Familiarity with QMS systems , especially around SOPs, deviations, CAPA, and change controls
Proven project leadership in upgrading control systems (PLC/SCADA/HMI)
Experience with Building Management Systems (BMS) and process utilities
Comfortable working on-site, across shifts, with some potential overtime or on-call responsibilities **
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Nice To Have Qualifications:
Experience with Siemens and B &R automation systems
Familiarity with OSI PI , Delta-V , and data acquisition tools
Prior exposure to robotic systems , VFDs (e.g. Siemens G120), and high-voltage troubleshooting
Compensation:
Competitive Salary
Full health coverage: medical, dental, vision
Short/Long Term Disability
100% 401K match up to 4%
PTO + 8 paid holidays
Health Savings Plans
Life Insurance for employees and family
Relocation assistance available (case-by-case basis)
Contact Person: **Elvis Eckard
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