Job Description
This role is responsible for optimizing and controlling the gelatin production process, supporting all production operations from raw material treatment through to finished goods and by-products. The primary focus is on improving yield, quality, efficiency, and cost-effectiveness. This position leads process improvement initiatives, supports engineering projects, and ensures compliance with safety, quality, and regulatory standards.
Key Responsibilities:
Process Optimization & Control
- Monitor gelatin process performance and ensure key performance indicators (KPIs) remain under control.
- Analyze production yield and capacity; identify and implement improvement opportunities.
- Evaluate usage of production resources (e.g., utilities, chemicals, supplies) and lead cost-saving initiatives.
- Measure product quality throughout the process; support quality improvement activities.
- Lead process improvement initiatives in collaboration with South America Operations Technical Support.
- Assist in plant validation activities and global Manufacturing Excellence (ME) programs.
- Follow project management principles and collaborate with the Global Technology Manager on the implementation of new technologies or process changes.
Project Engineering
- Support the development and execution of process improvement projects, including those requiring capital investment.
- Design experiments and managing product/process improvement trials.
- Collaborate with production and maintenance teams to execute improvement initiatives.
- Ensure accurate process data is used in project design and implementation.
- Coordinate with QA/QC to ensure improvements meet quality standards.
- Oversee commissioning and ensure successful performance of implemented projects
Safety, Health, Environment & Quality (SHEQ)
- Ensure adherence to safety, health, environmental, food safety, and GMP guidelines.
- Participate in HACCP studies and activities.
- Contribute to Process Safety Management (PSM) and Risk Management Plan (RMP) programs.
- Develop and maintain process standards and training documentation.
Training & Knowledge Sharing
- Ensure knowledge is documented and shared within the plant to support continuous improvement.
- Stay current with technological advancements and apply them within the department.
- Participate in and support safety and food safety training initiatives.
- Deliver process training to relevant plant personnel.
- Document all process changes and improvements in SOPs before implementation.
- Promote Manufacturing Excellence principles across the operation.