Thompson First Group is currently seeking a qualified Process Engineer for a local client in the Clinton, NC area.

Candidates that have a background with 3+ years experience in a Manufacturing environment and a background in Mechanical Engineering are encouraged to apply.  

Key Responsibilities:

Process Development and Optimization:

• Analyze, design, and optimize manufacturing processes for aluminum melting, casting, blanking, annealing, and packaging.
• Develop and document standard operating procedures (SOPs) and work instructions to ensure consistent and efficient operations.
• Monitor process performance and implement corrective actions to address inefficiencies or quality issues.

Continuous Improvement:

• Lead continuous improvement initiatives to reduce waste, increase efficiency, and improve product quality.
• Utilize Lean Manufacturing and Six Sigma methodologies to identify and address process bottlenecks.
• Conduct root cause analysis for process deviations and implement sustainable solutions.

Quality Assurance:

• Collaborate with the Quality team to ensure that processes meet internal and customer specifications.
• Analyze process data and product quality metrics to identify trends and implement quality improvements.
• Support failure analysis and corrective actions for non-conforming products.

Safety and Environmental Compliance:

• Ensure all processes comply with safety regulations and environmental standards.
• Participate in risk assessments and develop strategies to mitigate process hazards.
• Train operators and other staff on safety protocols and best practices for process operations.

Project Management:

• Lead or participate in capital projects to improve or expand manufacturing capabilities.
• Coordinate with cross-functional teams, including Maintenance, Production, and Engineering, to ensure project success.
• Prepare technical reports, project timelines, and cost analyses for leadership review.

Technical Support:

• Provide day-to-day technical support to production teams to address process-related challenges.
• Troubleshoot equipment and process issues, collaborating with Maintenance and external vendors as needed.
• Stay updated on industry advancements and incorporate new technologies into existing processes.

Qualifications:

Education and Experience:

• Bachelor’s degree in Mechanical Engineering, Materials Science, Metallurgy, or a related field.
• 3+ years of experience in a manufacturing environment, preferably in aluminum processing or metals industry.

Technical Skills:

• Strong knowledge of aluminum melting, casting, blanking, annealing, and packaging processes.
• Proficiency in using process simulation software and data analysis tools.
• Familiarity with Lean Manufacturing and Six Sigma methodologies; certification is a plus.
• Understanding of safety and environmental regulations in a manufacturing environment.

Soft Skills:

• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills to collaborate with cross-functional teams.
• Ability to manage multiple projects and prioritize tasks in a fast-paced environment.
• Attention to detail and commitment to maintaining high-quality standards.

Physical Requirements:

• Ability to work in an industrial environment, including exposure to heat, noise, and dust.
• Capability to lift up to 50 pounds and stand or walk for extended periods.
• Willingness to work flexible hours, including weekends and holidays, as needed.

Key Performance Indicators (KPIs):

• Process efficiency metrics (e.g., yield, throughput, downtime).
• Quality metrics (e.g., defect rates, customer complaints).
• Safety performance (e.g., incident rates, compliance audits).
• Project completion timelines and cost adherence.

Thompson First Group is an equal opportunity employer. All applicants will be considered for employment regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law.