Key Responsibilities:

Production Operations

• Oversee and manage daily production operations to achieve safety, quality, and production targets.

• Ensure that production schedules are executed efficiently, meeting volume, cost, and quality goals.

• Monitor and analyze production data to identify trends, bottlenecks, and improvement opportunities.

• Develop and implement strategies to optimize production workflows and equipment utilization.

• Lead the development and adherence to Standard Operating Procedures (SOPs) for production processes.

• Drive a culture of continuous improvement through employee engagement and process enhancements.

Kiln Coordination

• Support the kiln operations team to ensure clinker production meets required quality and efficiency standards.

• Collaborate with kiln operators to optimize kiln performance, addressing issues promptly to minimize downtime.

• Assist in monitoring key performance indicators (KPIs) related to the kiln, such as fuel efficiency, thermal stability, and emissions.

• Work closely with maintenance teams to coordinate kiln repairs, inspections, and preventive maintenance.

Team Collaboration and Leadership:

• Collaborate effectively with the Production Manager and a Production Superintendent partner to align operational strategies and goals.

• Build and maintain strong communication channels between production, maintenance, and quality assurance teams.

• Lead, coach, and mentor production team members, fostering a high-performing and safety-conscious culture.

• Ensure all team members are trained in proper procedures and have a clear understanding of production goals.

Safety and Environmental Compliance:

• Promote and enforce a strong safety culture, ensuring all production activities comply with safety and environmental regulations.

• Conduct regular safety audits and risk assessments to identify and mitigate potential hazards.

• Support sustainability initiatives by optimizing energy use and reducing waste in production operations.

• Participate in the development and implementation of process improvement initiatives to achieve operational excellence.

General Collaborative Responsibilities:

• Production Planning: Collaborate with the production and operations teams to develop daily, weekly, and monthly production plans. Ensure that production schedules are aligned with demand forecasts and capacity constraints.

• Resource Management: Coordinate with various departments, including maintenance, logistics, and procurement, to ensure the availability of resources (raw materials, equipment, manpower) necessary for smooth production operations.

• Quality Assurance: Implement and monitor quality control procedures to ensure that the produced cement meets the company's quality standards. Address any deviations from quality parameters promptly.

• Process Optimization: Identify opportunities for process improvements and implement measures to enhance production efficiency, reduce waste, and minimize downtime.

• Inventory Management: Manage inventory levels of raw materials and finished products to prevent stockouts and overages. Optimize inventory turnover rates.

• Data Analysis: Collect and analyze production data to identify trends, track key performance indicators, and generate reports for management review.

• Compliance: Ensure that all production activities comply with safety, environmental, and regulatory standards.

• Training and Development: Participate in training and development programs for production staff to enhance their skills and knowledge.

• Emergency Response: Develop and implement emergency response plans and procedures to address unforeseen production issues or incidents.

• Cost Control: Monitor and control production costs and suggest cost-saving measures without compromising product quality.

Qualifications:

• Bachelor’s degree in mechanical engineering, Industrial Engineering, or a related field. Equivalent experience will be considered.

• A minimum of 7 years of experience in cement manufacturing or heavy industry, with at least 3 years in a supervisory or leadership role.

• Strong knowledge of cement production processes, including milling, blending, and kiln operations.

• Proven leadership skills, with the ability to inspire and guide diverse teams.

• Proficiency in production management tools and data analysis software.

• Demonstrated commitment to safety, quality, and operational excellence.