Your work will include, but not be limited to:
- Maintain customer concern countermeasure list for Plant issues
- 8D report creation and coordination
- Support internal and supplier quality issues
- Support design changes and trials
- Mentor technicians on Quality issues
- CAPA concern tracking chart
- Special requests from Customer
- Maintain customer concern countermeasure list for warranty issues
- PPAP Approval (PSW, AAR, Inspection)
- SWI’s for Quality tasks
- Create quality inspection data and forms
- Update control plan and flow charts
- Create Monthly DPPM, RPPM, and warranty charts
- Customer Audits
- Customer presentations for Quality issues
- Order tools and spec out equipment
- Participates in design of call monitoring formats and quality standards.
- Uses quality monitoring data management system to compile and track performance at team and individual level.
- Provides actionable data to various internal support groups as needed.
- Coordinates and facilitates call calibration sessions for Lear staff.
- Provides feedback concerning quality team leaders and managers.
- Prepares and analyzes internal quality reports for management staff review.
- Responsible for new material sample approval.
- Confers and corresponds with establishment representatives to rectify problems, such as damages, shortages, and nonconformance to specifications.
- Ensures quality conforms to requirements; workmanship standards, work instructions, engineering documents, and thorough testing are used to assess the conformance of the product, and non-conformances are either immediately repaired and re-inspected, or identified and segregated from conforming product.
- Inspects the product and/or audits processes based upon the quality history, criticality and capability of the processes.
- Develops methods for inspection, testing, sampling, and training.
- Evaluates production capabilities and recommends improvements.
- Assists in developing quality assurance policies and procedures.
- Inspects and verifies a wide variety of equipment, parts, and subassemblies to ensure conformance to the latest revision of the design specifications, drawings and industry quality standards.
- Performs inspection operations referring to copies of schematics, specifications, assembly prints and piece part drawings.
- Works with engineering groups to develop measuring equipment standards and techniques for new or unusual precision mechanical parts and assemblies.
- Examines, evaluates, and disposes rejected material.
- Tracks and reduces rejected inventory.
- Verifies conformance of parts and assemblies to specifications using various inspection equipment (CMM , surface plate, calipers, verniers, height gauges, etc).
- Helps to maintain the integrity of the inspection equipment in the area.
- Ensures that all equipment is in calibration.
- Aids in scheduling calibration of the equipment with the 3rd party calibration lab.
- Assists other inspectors working with them to exchange and share knowledge.
- Reports serious quality issues to the department lead and assist in working towards that appropriate corrective action recommendation.
- Performs inspection on returned material (RGA s) and determine appropriate disposition to either MRB or stock.
Your Qualifications
- BS/BA in any related field and minimum 1-year of experience including internship in an automotive environment.
- Possess knowledge of IATF16949 quality management system and quality control techniques.
- Certified IATF 16949 Lead Auditor preferred; internal auditor certification acceptable
- Possess knowledge of VDA 6.3
- Possess application knowledge of FMEA, SPC, TQM, etc. methodology.
- Possess strong analytical, problem-solving and interpersonal skills.